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Junior Member
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Posts: 80
Join Date: Dec 2015
Car: 2008 535i
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n54 hitting 100k miles - what to service -
10-31-2017, 08:16 PM
Hello,
I am getting close to the 100k miles mark on the car. I've had it now for 2 years now with nearly no issues.
Currently on the list of things to do (which i already have the parts for) are:
-Valve Cover Gasket
-Oil Filter Housing Gasket (with oil cooler plate gasket + new o-rings for oil lines)
-Sunroof Seal
I recently changed both upper rubber seals on the front and rear windshields as they were breaking apart.
Car gets regular oil changes and 94 Octane.
Plugs and coils are pretty new.
New vacuum lines.
Walnut Blasting.
RB PCV Valve.
Wondering If i need to or should change the following parts?
-Accessory Belt & Tensioner/Idler Pulley (I see kits for this everywhere)
-VANOS actuators
OR anything else that might be recommended to replace or look into?
Thanks for taking the time to read and help.
Its my first BMW and I've always taken good care of my cars.
Cheers,
Located in Toronto
Cars:
2006 Saab 9-3 Aero 335whp+390wtq
2008 BMW 535i; JB4, MHD PUMP BEF, DCI, VRSF KOTLESS, ER CP TIAL BOV, RB PCV
Last edited by BrownPower; 11-01-2017 at 11:00 AM..
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Junior Member
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Posts: 179
Join Date: Dec 2012
Car: 08 335Ci
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11-01-2017, 02:43 AM
I'd suggest keeping an eye on your water pump. Seems the plastic impeller housing likes to crack.
No matter how fast I go there's always someone slower in front of me.
You can lead a horse to water but you can't make him Jet Ski.
'10 E92 335 M Sport, JB-4 G5 ISO, 3" CPE Charge pipe, WMI w/dual CM 5 nozzles, 3.5 Tmap, ARM Relocated Inlets (don't do it), VSRF Outlet, BEF, Front Strut Brace, SS brake lines, Drilled and Slotted Rotors, Anti-lag, OCC. Escort Max 360
Totaled by a careless driver:
'08 E92 335, M sport option
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Pessimistic Poster
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Posts: 1,337
Join Date: Jun 2011
Car: 135i N54
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11-01-2017, 09:01 AM
Would do the belt and tensioner as a precaution. I did mine before 90k after reading some of the stories. Especially do it if oil leaked on it from OFHG or elsewhere.
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Junior Member
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Posts: 80
Join Date: Dec 2015
Car: 2008 535i
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11-01-2017, 09:16 AM
Water pump on watch...check
And yes the OFHG and valve cover have been sweating for some time so we gotta get the gunk cleaned up. I'll order the belt tensioner and pulley kit.
More suggestions and insights are welcome.
Located in Toronto
Cars:
2006 Saab 9-3 Aero 335whp+390wtq
2008 BMW 535i; JB4, MHD PUMP BEF, DCI, VRSF KOTLESS, ER CP TIAL BOV, RB PCV
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Inner Circle Member
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Posts: 1,185
Join Date: Aug 2012
Car: 2009 535i Sport SAT
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11-01-2017, 10:22 AM
belts/ pulleys are a good idea.
You don't mention if you have an auto or manual? Assuming auto, would do the trans fluid flush and replace the pan. also a good time to do valve bodies upgrade, zip kit, etc. while you're in there.
if suspension/bushings are still original, would replace all rubber bushings and ball joints in the front and rear suspension. Also think about shocks/struts.
coolant expansion tank
alternator
water pump/t-stat
boost solenoids
2017 AMG C63 - JB4 - 11.69 @ 127 (dragy)
2009 BMW 535i - 548 whp - sold
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Junior Member
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Posts: 80
Join Date: Dec 2015
Car: 2008 535i
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11-01-2017, 10:49 AM
I'm told the transfluid is not require but the differential fluid is?
yes its an automatic.
sorry but what is a zip kit?
will keep an eye on suspension. i know one of the tie rods will need to be replaced soon, will do both sides obviously.
why coolant expansion tank? are they known to crack/leak?
Located in Toronto
Cars:
2006 Saab 9-3 Aero 335whp+390wtq
2008 BMW 535i; JB4, MHD PUMP BEF, DCI, VRSF KOTLESS, ER CP TIAL BOV, RB PCV
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Junior Member
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Posts: 81
Join Date: Jul 2013
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11-01-2017, 10:56 AM
I would change out the PCV valve. Either OEM or RB. Its cheap and easy to install, and a bad PCV leads to pressure related issues (leaks, blowing smoke, etc.)
2010 E88 135i manual/sport package
KWV3'3, M3 arms | ARC 8's 235/275 PS4s | MFactory Flywheel w/ Spec Stage 2+| AR downp*pes | Magnaflows | 7" VRSF IC| RB Next Gen +| inlets/outlets | ER Charge pipe| Tial BOV| BMS intake| JB4 with BEF | fuel-it stage 2 bucketless and Holley hydromat | NGK colder plugs | MHD back end flash and jb4
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Junior Member
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Posts: 80
Join Date: Dec 2015
Car: 2008 535i
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11-01-2017, 10:59 AM
oh yea.. i put the RB one in last month. i'll add that to the list of things i did lol
Located in Toronto
Cars:
2006 Saab 9-3 Aero 335whp+390wtq
2008 BMW 535i; JB4, MHD PUMP BEF, DCI, VRSF KOTLESS, ER CP TIAL BOV, RB PCV
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Inner Circle Member
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Posts: 1,185
Join Date: Aug 2012
Car: 2009 535i Sport SAT
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11-02-2017, 09:13 AM
Quote:
Originally Posted by BrownPower
I'm told the transfluid is not require but the differential fluid is?
yes its an automatic.
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pan replacement is probably due, and fluid has to come with it.
yes, forgot differential fluid - would definitely do.
Quote:
sorry but what is a zip kit?
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Sonex makes a maintenance/upgrade kit called the zip kit for 6hp19/20/21 trans - search. I don't have it but others have said it works well.
Quote:
why coolant expansion tank? are they known to crack/leak?
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yes, just a matter of time for all n54 models. Mine fortunately just cracked last year - others have actually exploded.
Another thing, oil plan gasket and new oil pan bolts are probably due as well.
2017 AMG C63 - JB4 - 11.69 @ 127 (dragy)
2009 BMW 535i - 548 whp - sold
Last edited by LessIsMore; 11-02-2017 at 09:19 AM..
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Junior Member
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Posts: 77
Join Date: Apr 2017
Car: 09 E92 N54
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11-02-2017, 09:31 AM
if you go for the oil pan you should consider engine mounts as well. 335is mounts would be an upgrade

Freude am Fahren
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Junior Member
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Posts: 32
Join Date: Feb 2016
Car: 335i E92
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11-02-2017, 11:54 AM
Complete suspension overhaul using better than OEM parts. That's what I did and the car drives like new. I'm good for the next 50-80k miles
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Junior Member
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Posts: 80
Join Date: Dec 2015
Car: 2008 535i
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11-02-2017, 12:57 PM
Imy suspension seems pretty good still but I'll keep an eye on it.
As far as the 335is motor mounts suggestion, don't think that will work as I have a 535i.
Trans pan has to be changed or just the gasket??
Oil pan also or just gasket?
I'm pretty sure both oil and trans pan are sweating a bit. Subframe must be dropped for both correct?
Located in Toronto
Cars:
2006 Saab 9-3 Aero 335whp+390wtq
2008 BMW 535i; JB4, MHD PUMP BEF, DCI, VRSF KOTLESS, ER CP TIAL BOV, RB PCV
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Junior Member
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Posts: 77
Join Date: Apr 2017
Car: 09 E92 N54
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11-02-2017, 01:07 PM
My bad I missed to see that you have 535i. You should change trans pan and only gasket for engine oil pan. I don't think you need to drop subframe for your trans pan but for 335i you need to drop subframe for engine oil pan not sure about 535i tho

Freude am Fahren
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Junior Member
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Posts: 354
Join Date: Sep 2017
Car: Bmw 535i - 2011
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11-02-2017, 01:26 PM
Quote:
Originally Posted by E92wala
Complete suspension overhaul using better than OEM parts. That's what I did and the car drives like new. I'm good for the next 50-80k miles
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What did you use ?
2011 F10 535i N55 PWG 8AT | "Pureboost.de Tune" + MHD Flasher | xHP Stage 3 transmission Tune | N20 3.5bar TMAP Sensor | Pure Stage 2 Turbo | GFB DV+ | Fuel-It Stage 2 LPFP | 93 Octane Fuel | BMS Intake | ER 4" CLess D/Pipe | ER 3" Charge-Pipe | Wagner-Tuning Competition Intercooler | Custom Turbo Inlet Pipe | https://i.imgur.com/iR4wm3I.jpg |
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Junior Member
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Posts: 32
Join Date: Feb 2016
Car: 335i E92
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11-02-2017, 02:48 PM
Quote:
Originally Posted by WaqasRiyami
What did you use ?
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Meyle HD suspension parts and ST coilovers. Everything is solid and tight. Bought the parts from Fcpeuro with lifetime warranty. I've tested them and they're true to their guarantee of lifetime warranty. In other words, when it comes time to replace my suspension, it will be for free except shipping back to them the worn parts.
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Junior Member
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Posts: 80
Join Date: Dec 2015
Car: 2008 535i
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11-02-2017, 05:32 PM
this thread is awesome! lots of info from you guys... hope it keeps coming and helps a lot of others.
Located in Toronto
Cars:
2006 Saab 9-3 Aero 335whp+390wtq
2008 BMW 535i; JB4, MHD PUMP BEF, DCI, VRSF KOTLESS, ER CP TIAL BOV, RB PCV
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Junior Member
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Posts: 197
Join Date: Oct 2017
Car: E60 535i
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11-02-2017, 07:11 PM
535i sport auto owner here...trans pan/filter is easy access and it will come with the gasket installed. Oil pan gasket is a subframe drop for sure and it is recommended to replace the aluminum (blue) bolts...lots of work for a diy. I only changed mine because of leaks. Diff fluid is easy. Regular brake fluid flush/replace is recommended and might as well change out the steering fluid and coolant.
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Junior Member
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Posts: 80
Join Date: Dec 2015
Car: 2008 535i
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11-02-2017, 07:43 PM
i'll definately look into the fluid flushes, thinking maybe i'll do that and the oil/trans pans at same time.
Located in Toronto
Cars:
2006 Saab 9-3 Aero 335whp+390wtq
2008 BMW 535i; JB4, MHD PUMP BEF, DCI, VRSF KOTLESS, ER CP TIAL BOV, RB PCV
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Junior Member
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Posts: 80
Join Date: Dec 2015
Car: 2008 535i
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11-02-2017, 07:44 PM
im kinda scared of my series 1 injectors.. at least thats what it looked like when i checked the number next to the part number earlier this year.
Located in Toronto
Cars:
2006 Saab 9-3 Aero 335whp+390wtq
2008 BMW 535i; JB4, MHD PUMP BEF, DCI, VRSF KOTLESS, ER CP TIAL BOV, RB PCV
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Junior Member
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Posts: 137
Join Date: Sep 2013
Car: 535ix
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11-03-2017, 06:56 AM
Very good suggestions here.
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Inner Circle Member
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Posts: 1,185
Join Date: Aug 2012
Car: 2009 535i Sport SAT
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11-03-2017, 08:21 AM
Quote:
Originally Posted by BrownPower
Imy suspension seems pretty good still but I'll keep an eye on it.
As far as the 335is motor mounts suggestion, don't think that will work as I have a 535i.
Trans pan has to be changed or just the gasket??
Oil pan also or just gasket?
I'm pretty sure both oil and trans pan are sweating a bit. Subframe must be dropped for both correct?
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If you have 100K and suspension is all original, it's time.
yeah, 335is mounts don't think they will work on e60
trans pan and trans filter assy (Again strongly recommend zip kit, valve bodies - wish I had done that last year when I did my pan)
Just the oil pan gasket and bolts, not pan unless it's damaged. Also good time to look in bottom of pan when you remove it for debris/sludge/shavings/etc.
Quote:
Originally Posted by dmckmc
535i sport auto owner here...trans pan/filter is easy access and it will come with the gasket installed. Oil pan gasket is a subframe drop for sure and it is recommended to replace the aluminum (blue) bolts...lots of work for a diy. I only changed mine because of leaks. Diff fluid is easy. Regular brake fluid flush/replace is recommended and might as well change out the steering fluid and coolant.
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+1
2017 AMG C63 - JB4 - 11.69 @ 127 (dragy)
2009 BMW 535i - 548 whp - sold
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Junior Member
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Posts: 324
Join Date: Jan 2013
Car: E92 335i
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11-06-2017, 12:54 PM
Hi, my 335i is approaching 100k miles too. With 530 european HP, I am considering changing the rod bearings. What do you think? I've read that many engines were destroyed due to the rod bearings failure...?
E92 335i N54, Hexon RR500, JB4, DCI, MMP inlets, ER chargepipe, Turbosmart Kompact Dual Port BOV, ATM IC, Wagner downp*pes, MPerformance exhaust, oil cooler, trebila flash (via MHD Flasher), E60, M Performance 370mm brakes, styling 313 wheels, M Performance suspension, Fuelit Stage2, MFactory LSD, MFactory SMWF
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Junior Member
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Posts: 324
Join Date: Jan 2013
Car: E92 335i
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11-06-2017, 01:06 PM
Also I might add the HPFP, if you have not changed it. Mine died abruptly at 90k km.
E92 335i N54, Hexon RR500, JB4, DCI, MMP inlets, ER chargepipe, Turbosmart Kompact Dual Port BOV, ATM IC, Wagner downp*pes, MPerformance exhaust, oil cooler, trebila flash (via MHD Flasher), E60, M Performance 370mm brakes, styling 313 wheels, M Performance suspension, Fuelit Stage2, MFactory LSD, MFactory SMWF
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Junior Member
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Posts: 80
Join Date: Dec 2015
Car: 2008 535i
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11-09-2017, 09:56 PM
has anyone ordered the ECS or RockAuto belt/tensioner/pulley kits?
So far i've been picking up everything @ employee price direct from BMW because I got a hookup
Located in Toronto
Cars:
2006 Saab 9-3 Aero 335whp+390wtq
2008 BMW 535i; JB4, MHD PUMP BEF, DCI, VRSF KOTLESS, ER CP TIAL BOV, RB PCV
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VTT ***** *****
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Posts: 224
Join Date: May 2016
Car: All Things Booost
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11-09-2017, 10:29 PM
I got the ECS belt kit a couple years back and it has been working like a champ. Zero issues.
Chris
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